needles per inch

A warp loom knit fabric, made on the Milanese loom, usually from silk or rayon yarns and very fine structure. The looms are constructed with as many as 30 needles per inch and as there are two stitches on each needle this gives 60 loops in one inch of fabric. The fabric is practically ladder proof owing to the double stitches on each needle, thus if one thread breaks, the second thread holds the texture. The fabric is so fine in its mesh that very little surface is given for fracture. The machine is built from 120-in. to 168-in. wide.

The jacquard machine is an essential addition to looms intended for weaving ornamental designs that are beyond the scope of stave -work. The machine is made in many forms and sizes for different branches of the weaving industry, but its characteristic feature is that it furnishes the means whereby every individual thread in a design may weave differently from all the others. This permits the delineation of all forms and shapes and the fineness of the detail is only limited by the texture, e.g., the number of ends and picks per inch. The action of the jacquard machine is communicated to the warp threads through a system of cords known variously as the harness mounting and jacquard harness. Actually, loom harness ante-dated the jacquard machine by many centuries, and many draw loom harnesses were much more complicated than modern jacquard harnesses. An essential feature of a jacquard is that each hook in the machine can be lifted at will independently of the others. The selection of which hooks shall lift and which shall be left down is made by the designer, by painting marks on squared paper to indicate the hooks that must be lifted on each pick. In cutting the pattern cards, a hole is cut for every mark or filled square on the design paper, and a blank is left for every empty square on the paper. Assuming that each pattern card represents one pick of weft, when the card is pressed against the needles of the jacquard, the blanks push the unwanted needles and hooks out of the path of the lifting griffe; the holes allow the needles to pass through and thus remain stationary, so that the corresponding hooks remain in the path of the lifting griffe and cause the corresponding warp threads to be lifted. Jacquard: Single-lift, single-cylinder - In this machine there is only one griffe which lifts on every pick, and only one pattern cylinder, which strikes every pick. This restricts the speed at which the loom can be operated. Jacquard: Double-lift, single-cylinder - This is the machine in most common use for ordinary jacquard work. There are two lifting griffes and twice as many hooks as in a single-lift machine, but only the same number of needles and one card cylinder. The shed formed is of the semi-open type, which causes less movement of the warp threads, as any threads which require to be up for two or more picks in succession are arrested in their fall and taken up again. Double-lift jacquards give a greatly increased loom production as compared with single-lift machines, as they permit the speed of the loom to be increased to about 180 picks per minute for narrow looms, as compared with 120 to 140 picks per minute for single-lift jacquards. Jacquard: Double-lift, double-cylinder - In this machine there are two sets of hooks and needles, two lifting griffes and two card cylinders, odd picks in one set of cards and even picks in the other set. This permits maximum loom speed, it prolongs the life of the pattern cards, but is open to the serious drawback that spoiled cloth is caused whenever the two card cylinders get out of correct rotation. Jacquard: Cross Border - Fabrics with borders, such as tablecloths, bed quilts, etc., are woven with jacquards with two griffes, two sets of hooks and two card cylinders. The cards for weaving the border are laced together and weave on one cylinder, while the centre cards are on the other cylinder. The loom weaves at the speed of a single-cylinder, single-lift machine, and the change from the border to the centre cards can be made by hand or automatically

['maʎʎa]

A fine-pitch machine invented by M. Verdol in 1884. It has 16 hooks per row and two rows of 8 holes each on the card correspond with one row of 16 hooks. The rows of holes in the card are staggered to make maximum use of the space. The machines are made in multiples of 112, common sizes being 448, 896, 1344 and 1792 hooks. Instead of pattern cards, an endless band of perforated paper is used to actuate the needles and pattern selecting mechanism. About 15 yards of paper will equal about 1,000 cards, as the Verdol machine presents 80 needles to the square inch as compared with 14 needles for the ordinary British pitch machine.

General term for processes after winding concerned in preparing weaver's and knitter's warps. Methods of warping vary according to (1) the yarns employed (2) whether they are sized or not, and (3) at what state sizing takes place. There are at least seven methods of warp preparation, e.g., beam warping, direct warping, mill warping on vertical mills, section warping on horizontal mills and in cheeses on section blocks, Scotch dresser sizing, Scotch warp dressing, and Yorkshire warp dressing. Beam Warping is the system in general use for making grey cotton goods. The beam warper comprises a creel for the supply ends, which may be on double-flanged bobbins, cones or cheeses, and a beaming head which comprises mechanism for mounting and rotating a warper's beam and means for winding the yarn from the creel supply on to the beam under suitable tension. The number of ends and length of warp on a back or warper's beam is related to what is required in the weaver's beam. Assuming the weaver's beams were required to have 2928 ends, 24's warp, and 8 cuts of 96 yards each, the back beams for a set might have 2928: 6 = 488 ends, and 2 X 6 X 8 X 96 = 9216 yards. On the slasher sizing machine six back beams would be run together, thereby producing 12 weaver's beams each containing 2928 ends 768 yards long. Warp Beaming Speeds - With the old type of warp beaming machine taking supply from unrolling double-flanged bobbins, the warping speed would be about 70 yards per minute. In modern beam warpers taking supply overend from cones, the warping speed is up to 250 yards per minute. With beam barrels of 4¹/₂-in. dia., and up to 500 yards per minute with barrels of 10-in. dia. Warp and Weft Knitted Fabrics - Warp knitted fabrics in which extra yarn is introduced in the form of weft threads which are laid in between the warp threads and their needles for the purpose of adding extra weight and for patterning purposes. Warp Loom Tapes - Narrow knitted fabrics usually less than one inch wide used for trimming garments. They are knitted on circular latch needle machines, but the tapes are flat. Direct Warping - A method used in making warps for towels, fustians, and other fabrics in which the total number of ends can be accommodated in one creel, say not more than 1,000 ends. The threads are run from the creel direct to the weaver's beam on a machine similar to that used in section beam warping. Mill Warping - There are two distinctly different methods of mill warping. On the vertical mill, which may be anything up to 20 yards in circumference, the number of ends in the complete warp is obtained by repeating the runs the required number of times, e.g., with 200 bobbins in the creel, 4 runs would give a warp of 800 ends. The length of the warp is determined by the number of revolutions made by the mill for each run. The horizontal mill is much used in Yorkshire for making woollen and worsted warps It is used to a small extent for cotton warps and is largely used for making silk and rayon warps. The mill or swift is usually about 5 yards in circumference. Its distinctive feature is the making of warps in sections which are wound on the mill in overlapping manner. The creel capacity varies from 250 to 600 ends, and with 500 ends in the creel a warp of 5,000 ends would require ten sections. Section Warping for Coloured Goods - This is a system of making coloured striped warps from hank-dyed and bleached yarns. The bobbins are creeled to pattern, one or more complete patterns to each section. Each section is the full length of the warp and is run on a small section block keywayed to fit a key on the shaft of the subsequent beaming machine where the sections are placed side by side and run on the weaver's beam. Scotch Dresser Sizing - There are two systems of warp preparation known as Scotch dressing. 1. Dresser sizing used for sizing warps for linen damasks, etc. Back beams are first made and placed in two beam creels, one on each side of the headstock. The threads from several back beams are collected in one sheet of yarn, sized by passage through a size-box, brushed by a revolving brush, dried by hot air, and passed vertically upwards where both sheets of warp threads are united and pass on to the weaver's beam in a single sheet. Scotch Warp Dressing - The other method of Scotch dressing is used in the preparation of coloured striped warps, usually from warp-dyed and bleached yarn. It consists in splitting off from ball warps previously dyed or bleached and sized, the number of ends of each colour required in the finished warp. Each group is then wound on separate flanged warpers' beams. These beams are placed in a creel and the ends drawn through a reed according to pattern, and wound finally on to the weavers' beams. Yorkshire Warp Dressing - This is a system used mostly in the preparation of coloured striped warps. It is also invaluable in preparing warps dyed and sized in warp form to prevent shadiness in the cloth. Four warps with the same number of ends in each are dyed the same colour, and in sleying, one end from each warp is put in each dent of the reed. Any tendency to shadiness arising from irregularity in dyeing is thereby effectively eliminated. In striped work the required ends are split off if necessary from a larger ball warp, sleyed to pattern in the reed, and then run under controlled tension on to the weaver's beam. The dresser uses a brush as long as the width of the warp to brush out entangled places where the threads have adhered together with size. Yorkshire dressing provides perfect warps with every thread in its proper place on the weaver's beam, no crossed or missing threads, and a minimum of knots.